ISO Tanks used to transport our main chemicals, and we have auto receiving system to pump chemicals to our storage area, avoiding any risk of material contamination.
We have around 1,000 square meters tank farm area, under 24 hours - 21 degree centigrade temperature controlling; we have more than 2,300 tons of raw material storage capacity to ensure that we have sufficient raw material inventory to meet the needs of our customers. The storage and feeding of raw materials are controlled automatically, accurate measurement, high efficiency and safety.
We use polyester foaming machine: German HENNECKE UBT Foaming machine to produce foams. The foaming hall is under 21 degree centigrade temperature controlling. Therefore we have stable foaming environment, securing our foaming process stability. Meanwhile, average 5-6 meters per minute foaming speed are meeting China market demand of polyester foam.
In the factory, we have realized the full-automatic storage and inter process transfer of 120m long foam blocks, efficient in plant operation flow and helped customers reduce process losses to the greatest extent
We use the cutting machine, German BAUMER looper. In our looper, we can cut 60-meter long block and also 120-meter long block to meet different customer demand. In our looper, it’s equipped with non-stop winding system to achieve more stable, and high efficient cutting process. With the machine and the cutting skill, our thickness tolerance goes to +/-0.2MM, this industry’s highest quality level, and we designed 3 loopers capacity which can fulfill future market demand.
The 32 meter long effective oven heating areas and two times ventilation treatment ensure the best foam odor treatment performance.
We use German ATL reticulation machine. machine and our reticulation technology securing very high quality reticulated foams are delivering to our customers.
To meet various customer demand, we also installed basic converting machines, the polyester foam cutting skills are securing qualified foam sheets are delivered to our customers.
Each foam batch we inspect all the defined physical performances, making sure only qualified foams are delivering to our customers.
We have lab to do foam recipe research, in order to achieve foam performance, color comparison, etc.